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METAL TURBINE

Каталог ЧЗПМ

UMD-7.5 Metatic Turbine

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  • Гарантия 12 месяцев
  • Шеф-монтаж и ПНР
  • Поставка под ключ
  • Сервисный центр в РФ
  • Склад запчастей в РФ
Лизинг Оборудование можно оформить в лизинг Срок до 5 лет · аванс от 10% · гибкие условия под ваше производство Подробнее

Уточним детали для оптимального предложения

Страна
Россия
Производитель
ЧЗПМ

Описание

Общее описание

UMD-7.5 Metatic Turbine

UMD-7.5 Blast Wheel is designed to generate a high-velocity, directed stream of steel abrasive media for shot blasting of metal products. The blast wheel is used as part of shot blasting machines to remove scale, rust, residual molding sand, and other surface contaminants, as well as to prepare surfaces for subsequent painting and the application of protective coatings.

Steel shot of the appropriate size distribution is used as the working abrasive. The abrasive supplied to the blast wheel enters the distribution unit and is then directed to the rotor. As the rotor rotates, the abrasive is accelerated by the blades under centrifugal force and discharged from the blast wheel as a high-velocity, fan-shaped, directed stream.

The 7.5 kW electric drive ensures rotation of the blast wheel rotor and maintains the required shot blasting intensity. The design of the blasting unit provides stable formation of the abrasive stream and uniform impact of the shot on the surfaces of the workpieces being processed.

The direction and shape of the shot blast pattern are determined by the design of the distribution unit and the position of its control opening. Correct adjustment of the blast pattern makes it possible to direct the main portion of the abrasive stream onto the workpieces, improve cleaning efficiency, and reduce wear of the protective lining of the blasting chamber.

The main working components of the blast wheel include the rotor, throwing blades, distribution unit, and abrasive feed components. During operation, these parts are exposed to intensive abrasive wear; therefore, the design allows for their periodic inspection and replacement.

To ensure stable operation of the blast wheel, the condition of the throwing blades and other wear parts must be monitored. Significant differences in their mass and degree of wear should be avoided. Uneven wear of the working components may cause imbalance of the rotating assembly, increased vibration and noise, and accelerated wear of the bearing supports.

Abrasive media is supplied to the blast wheel from the storage hopper through a metering system and regulating valve. Stable and uniform abrasive feed ensures consistent blast wheel performance and uniform processing quality throughout the operating cycle.

If the electric drive is equipped with variable-frequency control, the shot blasting intensity can be adjusted by changing the rotational speed of the blast wheel rotor. This makes it possible to adapt the operating mode to the dimensions, weight, shape, and material of the workpieces and to reduce the risk of damage or deformation during processing.

The UMD-7.5 blast wheel is designed for intensive industrial operation. Regular maintenance, timely replacement of wear parts, and monitoring of rotating assemblies ensure stable equipment performance, efficient use of abrasive media, and a long service life of the blast wheel.

Технические данные

Характеристики модели

Полный перечень параметров для оценки совместимости с вашим производством

Общие характеристики

Overall dimensions (LxWxH)
730х780х500 mm
Total weight of the machine
286 kg
Total capacity
7,5 kW
Number of blades
8 pcs
Directions of rotor rotation
Reversible
Rotor rotation speed
3000 rpm

Abrasive

Type of abrasive
41~61

Shot-blasting system

Fraction departure shot
70–80 m/s
Overall fraction performance
190 kg/min

General view and main components filters UMD-7.5 Metatic Turbine

Общий вид: UMD-7.5 Metatic Turbine

<strong>Important:</strong> Efficient and stable operation of the <strong>UMD-7.5 blast wheel</strong> depends on the correct selection of the type, particle size distribution, and hardness of the steel shot, as well as on maintaining the recommended abrasive feed rate and rotor operating speed.

To ensure a uniform blast pattern, the condition of the throwing blades, distribution unit, and other wear parts of the blast wheel must be regularly monitored. Uneven wear of the working components may cause rotor imbalance, increased vibration and noise, and reduced shot blasting efficiency.

Final adjustment of the blast wheel operating parameters — abrasive feed intensity, position of the distribution unit, cycle duration and, where variable-frequency control is provided, rotor speed — is carried out during commissioning, taking into account the type, weight, shape, and surface condition of the workpieces being processed.

A properly adjusted blast wheel provides a stable, directed abrasive stream, uniform surface cleaning, efficient abrasive consumption, and reduced wear of the equipment’s working components.

General view and main components filters UMD-7.5 Metatic Turbine

  • Electric motor:
  • Electric motor protective cover:
  • Drive connection assembly:
  • Shot blasting unit housing:
  • Blast wheel / turbine:
  • Outlet nozzle:
  • Upper housing cover:
  • Base:

Поставка

Комплектация оборудования

Подробный состав поставки — что входит в комплект и что можно дополнить под ваш технологический процесс

Service platform guardrail

Provides personnel safety when performing inspection, maintenance, and adjustment works on the equipment at height.

Airtight filter chamber covers

Designed to protect the internal components of the filter and ensure the tightness of the working chamber, preventing leakage of contaminated air.

Inlet air duct connection assembly

Used for connecting the air duct system and supplying contaminated air into the filter chamber.

Flange connection of process air duct

Ensures a reliable and airtight connection between air duct system components for stable operation of the filtration unit.

Документация

Сертификаты и документы

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Сервис

Услуги ЧЗПМ

Полный цикл сопровождения — от пусконаладки до поставки запчастей и сервисного обслуживания

01

Laser metal cutting is a high

precision and fast cutting of rolled products along complex contours. The technology ensures an ideal edge without scale and temperature deformation.

02

Metal bending is the giving of the necessary spatial shape to sheet metal on modern CNC machines. We guarantee the exact observance of the specified angles and radii.

03

Shot blasting is an effective removal of rust, old paint and scale. The process creates an ideal surface roughness for maximum adhesion before painting.

04

Mechanical processing is a complex of turning, milling and drilling operations. We manufacture the parts with high precision and strict observance of the tolerances according to your drawings.

05

Laser pipe cutting is a high

quality processing of round and profile pipes. It allows you to cut holes of any complexity and prepare the parts for precise docking.

06

Plasma cutting is the optimal solution for fast and economical cutting of large

thickness metal. It provides a smooth cut and is suitable for a wide range of alloys.

07

Painting is the application of reliable protective and decorative coatings. We protect finished products from corrosion and external influences, extending their service life.

08

Assembly/welding works

CHZPM LLC provides professional services for the performance of assembly and welding works of any complexity, ensuring high strength and tightness of welds.

09

Screw manufacturing is the production of reliable screw coils and conveyors for various industries according to standard sizes and individual designs.

WE PROVIDE CERTIFICATES OF COMPLETION OF TRAINING IN THE USE OF EQUIPMENT

At the end of the course, specialists receive an official certificate confirming their qualifications. We guarantee that your employees will master all the skills to work safely and efficiently with the CHZPM shot blasters.

Certificate

  • Device and operating principles

    A detailed study of the design of shot-blasting equipment and the basic mechanisms of its functioning.

  • Safety requirements

    Mastering strict rules and regulations to ensure completely safe operation of installations in production.

  • Maintenance regulations

    Study of schedules and mandatory procedures for routine maintenance of equipment to prevent breakdowns and wear

  • Diagnostics and troubleshooting

    Practical skills in quickly finding the causes of failures and self-repair of equipment at the workplace.

  • Optimization of operation parameters

    Fine-tune equipment modes for specific tasks to achieve maximum performance.

This certificate is not a document confirming professional or additional education. It acts as a corporate document of the ChZPM, confirming exclusively the skills of operation and maintenance of our production equipment.

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