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The inhabited shot blasting chamber measures 6000х4000х3500

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The inhabited shot blasting chamber measures 6000х4000х3500

Стоимость рассчитывается индивидуально под вашу задачу. Запросите предложение — подготовим расчёт с комплектацией и сроками.

Гарантия 12 месяцев
Шеф-монтаж и ПНР
Поставка под ключ
Сервисный центр в РФ
Склад запчастей в РФ

Лизинг Оборудование можно оформить в лизинг Срок до 5 лет · аванс от 10% · гибкие условия под ваше производство Подробнее

Уточним детали для оптимального предложения

Страна: Россия
Производитель: ЧЗПМ
Наличие: Поставка заказчика

Описание

Общее описание

The inhabited shot blasting chamber measures 6000х4000х3500

Walk-In Shot Blasting Chamber 6000х4000х3500 mm

Walk-In Shot Blasting Chamber 6000х4000х3500 mm is industrial equipment designed for manual abrasive blasting of large metal products and structures. The chamber creates an enclosed working area where the operator performs surface treatment using steel shot or another suitable abrasive material.

The dimensions of the working area allow large metal structures, welded assemblies, beams, frames, industrial equipment components, and other workpieces requiring surface cleaning and preparation to be placed inside the chamber.

Chamber Application

The chamber is used to remove rust, scale, contaminants, and residues of old paint and coating materials. Shot blasting prepares the surface for subsequent painting and the application of protective and anti-corrosion coatings.

The treatment is performed manually by the operator, allowing thorough cleaning of complex-shaped products, welded joints, and hard-to-reach areas of structures.

Workflow Organization

The workpiece is placed inside the chamber, after which the operator performs surface cleaning using shot blasting equipment. The enclosed design prevents abrasive material and cleaning residues from spreading outside the working area.

The chamber can be equipped with ventilation and air filtration systems, lighting, abrasive collection and recovery equipment, as well as additional systems depending on production requirements.

Operation

During operation, it is necessary to monitor the condition of the chamber's internal protective lining, abrasive supply and recovery system, filtration equipment, and working hoses. Regular maintenance of the main components helps ensure stable equipment operation and the required cleaning quality.

The 6000х4000х3500 mm walk-in chamber is suitable for enterprises that require treatment of large metal products with manual control over the cleaning process.

Результат очистки

Очищенные детали

Так выглядят детали после дробеструйной очистки — чистая поверхность, готовая к покраске и дальнейшей обработке

Технические данные

Характеристики модели

Полный перечень параметров для оценки совместимости с вашим производством

Общие характеристики

Overall dimensions (LxWxH): to spec e.g. 6000 × 4000 × 3500 mm
Total capacity: ~30 kW ±10% kW
Power supply: 3-phase, alternating current, 380 V±10%, 50 Hz
Surface roughness: Ra12.5~50μm
The surface of the workpiece after cleaning: Class A-B Sa 2.0- Sa2.5
Bucket Elevator: Power 4.0 kW
Screw separator: Мощность 3, 0 кВт
Steel shot collection system: Pneumatic-operated scraper mechanism

Atmospheric air

Pressure: 6-10 бар
Expenditure: до 10 м3/мин

Improved cast steel shot, number 1, hardness 365 ...545NV according to GOST 11964-81

The first loading of steel shot: 700~900kg
Grain size: Ø0.8~2 mm
Hardness: 365–545 HV (37–52 HRC)
Generated volume: 40 kg/shift

FKIP-9900 dust extraction and air purification system

The filter element: (4 pcs)
Power: 5,5 kW
Degree/Class of purification: 95%/ G4

Dust Extraction and Air Purification System FKIP-19800

Performance: 19800 м3/ч *2

DESIGN FEATURES OF THE CAMERA

Gate type: Swing doors
Number of pressure installations, (pcs.): 2
The presence of a rail track: customer's delivery
Service doors, (width x height) mm 2 pcs: 800х2100
Gate size, (width and height) mm: to spec e.g. 3000х3000

LED lights

Quantity: 6pcs
Power: 2.6 kW

Electric cart

Power: 1,5 kW
Load capacity: 10 tons

Shot blasting machine with a set of personal protective equipment for the operator

Efficiency: up to 20 m2/hour per post
Model: 200
Number of posts, pcs.: 1 шт

Length, width and height are custom — to your part and site. Send dimensions and we will size the chamber.

General view and main components of the installation The inhabited shot blasting chamber measures 14000 x 6000 x 4000

Important: Achieving the required cleaning quality (class Sa2.5 according to GOST R ISO 8501-1-2014) without geometric distortion is possible only when using steel shot with a fraction size of no more than 1.0–1.5 mm and hardness HRC 40-45 (for rolled products up to 4.0 mm). The final selection of the modes (turbine rotation speed, transportation speed and fractional fraction composition) is carried out during the commissioning work on the Customer's samples, with the optimal parameters recorded in the installation passport. The presence of frequency converters in the standard configuration makes it possible to guarantee the preservation of the geometry of workpieces with a thickness of 2.0 mm without loss of productivity. This solution is included in the cost of the equipment and does not require additional investments.

The inhabited shot blasting chamber measures 6000х4000х3500

Camera body;
Internal wear
resistant lining;
Service platform;
Stairs and safety railings;
Ventilation ducts;
Filter ventilation system;
Fan;
Pressure vessel / abrasive system;
Abrasive blasting unit;
Gate / chamber entrance;
Service door;
Electrical control cabinet;
Floor grating / working floor;
Rail track / trolley;
Lighting and upper structural elements.

Поставка

Комплектация оборудования

Подробный состав поставки — что входит в комплект и что можно дополнить под ваш технологический процесс

Shot blasting chamber

It is a prefabricated metal structure consisting of load‑bearing elements attached to each other. The chamber body is lined with panels (filled with mineral wool) 80–100 mm thick. On one side, the chamber body is equipped with hinged doors. (or two doors if the chamber is of the pass‑through type) The chamber doors are equipped with a light‑and‑sound alarm system with a lamp installed outside, which indicates that work is being carried out inside the chamber, as well as doors (one or two) for the passage of maintenance personnel. The doors are equipped with special viewing windows with protective glass.

The scraper conveyor is the core component of the abrasive return system.

In the lower part of the shot blasting chamber, there is a system of scraper conveyors. The longitudinal scrapers collect the shot across the entire floor area of the chamber and feed it into the transverse scraper. The transverse scraper transports the abrasive to the bucket elevator, and from there it passes through a separator into the storage hopper. The structure is made of metal trays. Movement is ensured by a geared electric drive, which guarantees stable and uniform feeding. Thus, a closed cycle of abrasive circulation is formed: after processing the workpiece, the shot is returned to the system, undergoes cleaning, and is then supplied to the nozzles again.

Screw separator for cleaning fractions

The separator is designed to clean the contaminated abrasive mixture coming from the shot blasting chamber, removing dust, scale, and mechanical impurities. The contaminated shot is fed into the separator housing through the inlet opening. Under the influence of the vacuum created by the centrifugal fan, the light fractions (dust, fine scale) are carried away by the air flow into the dust removal system. Heavier particles (rust, large inclusions) settle in the dirt collector and are removed through a pipe into a prepared container. The largest and heaviest fractions are directed into the cavity between the deflector and the front wall of the housing, from where they are also discharged through the outlet. The cleaned shot enters the storage hopper and returns to the operating cycle.

Bucket Elevator

A vertical elevator (noria) is a vertical conveyor with a belt and buckets; the continuous movement of the buckets lifts the crushed material to the separator. The drive for the upper housing is located in the upper part of the vertical elevator (noria); the driving element of the bucket conveyor is a belt, to which the buckets are attached. The drive for the upper housing rotates the drive drum, which allows the belt to start moving due to the friction force between the belt and the drum. There are 3 hatches for servicing the belt and buckets: A hatch on the upper housing, an inspection hatch on the right side of the lower adapter, and a hatch on the lower housing. The lower housing of the vertical elevator is connected to the loading port of the cross‑screw housing. The loaded buckets are raised to the upper housing, where the shot is discharged into the separator.

Shot collection bunker

The shot collection bunker is a fully welded storage tank made of sheet steel with external stiffening ribs, installed above the shot blasting machines. In the lower part, pneumatic shut‑off valves (supply valves) with remote control are installed; they ensure instant opening/closing and smooth adjustment of the shot supply to each machine. The valves are designed according to a normally closed scheme, which prevents the spontaneous supply of shot in the event of an emergency shutdown. The hopper is equipped with a loading hatch with a sealed lid, sealed joints, and operates within an aspiration system, ensuring stable feeding of the throwers without dust generation.

ФКИП-9900 dust extraction system

The filtration and ventilation unit is designed for highly efficient purification of dusty air discharged from the shot blasting chamber and separator. It ensures the collection of fine dust, scale, and microparticles of contaminants generated during the operation of the equipment. Operating principle: Dusty air enters the dust collector housing, where large and heavy fractions settle in the lower storage hopper under the influence of gravity. Finer particles are retained on the cartridge filter elements. The purified air is released into the atmosphere or may be returned to the working area (depending on the adopted ventilation scheme). Automatic filter regeneration system: To maintain a stable level of purification and extend the service life of the filter elements, automatic pulse blowing with compressed air is provided (operating pressure 5–6 bar). The regeneration cycle is controlled via the control cabinet controller: blowing is carried out in rows (one row of filter elements per cycle) at a predetermined time interval. The operator can adjust the interval and purge modes from the control panel, adapting the system’s operation to the level of dust contamination in the workpieces being processed and the condition of the filters. Waste collection and disposal: The collected dust and large contaminant particles accumulate in the lower hopper of the unit and must be disposed of periodically in accordance with the company’s environmental regulations. The hopper is equipped with a convenient discharge pipe.

Документация

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Сертификаты оборудования, паспорта, руководства и другие файлы для скачивания

PDF Сертификат дилера Радолюкс_ 2,1 МБ Сертификат Дилерский сертификат о легальной поставке оборудования из Китая 224 КБ PDF Приложение №1 О соотвествии 2,5 МБ PDF Декларация на соответствие нашего оборудования на продажу и производителя. 357 КБ

Сервис

Услуги ЧЗПМ

Полный цикл сопровождения — от пусконаладки до поставки запчастей и сервисного обслуживания

Laser metal cutting is a high

precision and fast cutting of rolled products along complex contours. The technology ensures an ideal edge without scale and temperature deformation.

Metal bending is the giving of the necessary spatial shape to sheet metal on modern CNC machines. We guarantee the exact observance of the specified angles and radii.

Shot blasting is an effective removal of rust, old paint and scale. The process creates an ideal surface roughness for maximum adhesion before painting.

Mechanical processing is a complex of turning, milling and drilling operations. We manufacture the parts with high precision and strict observance of the tolerances according to your drawings.

Laser pipe cutting is a high

quality processing of round and profile pipes. It allows you to cut holes of any complexity and prepare the parts for precise docking.

Plasma cutting is the optimal solution for fast and economical cutting of large

thickness metal. It provides a smooth cut and is suitable for a wide range of alloys.

Painting is the application of reliable protective and decorative coatings. We protect finished products from corrosion and external influences, extending their service life.

Assembly/welding works

CHZPM LLC provides professional services for the performance of assembly and welding works of any complexity, ensuring high strength and tightness of welds.

Screw manufacturing is the production of reliable screw coils and conveyors for various industries according to standard sizes and individual designs.

WE PROVIDE CERTIFICATES OF COMPLETION OF TRAINING IN THE USE OF EQUIPMENT

At the end of the course, specialists receive an official certificate confirming their qualifications. We guarantee that your employees will master all the skills to work safely and efficiently with the CHZPM shot blasters.

Certificate

Device and operating principles
A detailed study of the design of shot-blasting equipment and the basic mechanisms of its functioning.
Safety requirements
Mastering strict rules and regulations to ensure completely safe operation of installations in production.
Maintenance regulations
Study of schedules and mandatory procedures for routine maintenance of equipment to prevent breakdowns and wear
Diagnostics and troubleshooting
Practical skills in quickly finding the causes of failures and self-repair of equipment at the workplace.
Optimization of operation parameters
Fine-tune equipment modes for specific tasks to achieve maximum performance.

This certificate is not a document confirming professional or additional education. It acts as a corporate document of the ChZPM, confirming exclusively the skills of operation and maintenance of our production equipment.

Линейка