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PASS-THROUGH SHOT BLASTING MACHINE ГИСП

Каталог ЧЗПМ

Shot blasting pass‑through unit for cleaning sheet metal and shaped blanks (model DPU(PCh) 1.0×0.8‑4)

ГИСП / программы ФРП

Оборудование в реестре ГИСП

Это даёт вам возможность сделать частичный возврат от стоимости оборудования через программы ФРП — в зависимости от вашего региона.

  • Компания зарегистрирована в Государственной информационной системе промышленности.
  • Оборудование учтено в реестре ГИСП и участвует в программах поддержки.
  • Работаем в рамках установленной системы ГИСП и программ ФРП.
  • Условия и размер поддержки определяются правилами программы и регионом заказчика.

Стоимость рассчитывается индивидуально под вашу задачу. Запросите предложение — подготовим расчёт с комплектацией и сроками.

  • Гарантия 12 месяцев
  • Шеф-монтаж и ПНР
  • Поставка под ключ
  • Сервисный центр в РФ
  • Склад запчастей в РФ
Лизинг Оборудование можно оформить в лизинг Срок до 5 лет · аванс от 10% · гибкие условия под ваше производство Подробнее

Уточним детали для оптимального предложения

Страна
Россия
Производитель
ЧЗПМ

Описание

Общее описание

Shot blasting pass‑through unit for cleaning sheet metal and shaped blanks (model DPU(PCh) 1.0×0.8‑4)

Shot blasting pass‑through unit for cleaning sheet metal and shaped blanks (model DPU(PCh) 1.0×0.8‑4)

It is designed for high-performance abrasive cleaning of metal products from various types of surface contaminants: rust, scale, welding deposits and oxidation products.

Main advantages and functions:

  • Uniform processing: During the cycle, the products rotate vertically, which ensures that all surfaces are cleaned.
  • Surface hardening (riveting): It forms a system of residual compressive stresses, significantly increasing the fatigue strength and wear resistance of parts.
  • Improved adhesion: Prepares the surface for subsequent high-quality painting.
  • Environmental friendliness and safety: The modern dust filtration system completely eliminates emissions into the work area and the environment.

The sequence of the processing process:

  1. Loading: The product is fixed on a conveyor suspension with a rotating system and fed into a closed working chamber. (The entrance portal is protected by curtains made of wear-resistant rubber).
  2. Processing: The rotation cycle starts. Throwing devices feed the shot directionally at an adjustable angle.
  3. Abrasive recycling: The spent shot is fed through a collection funnel to a screw conveyor (auger), then a bucket elevator (noria) transports it to the separation system. There, the whole fraction is separated from the contamination, accumulates in the hopper and returns to the throwers through the metering valve.
  4. Unloading: After the set time has elapsed, the process stops automatically and the finished product is removed from the chamber.
Automation: The high level of automation of the installation guarantees stable cleaning quality and minimizes fraction consumption.

Результат очистки

Очищенные детали

Так выглядят детали после дробеструйной очистки — чистая поверхность, готовая к покраске и дальнейшей обработке

Технические данные

Характеристики модели

Полный перечень параметров для оценки совместимости с вашим производством

Общие характеристики

Shot blasting machine inlet opening dimensions (width × height)
1000х600 mm
Total capacity
80 kW±10%,
Power supply
3-phase, alternating current, 380V±10%, 50 Hz±1 Hz
The surface of the workpiece after cleaning
Class A-B Sa2.5 according to the state standard R ISO 8501-1-2014
Installation control cabinet
at a distance of 2.0 m from the installation
Longitudinal auger
Power 3,0 kW
Bucket Elevator
Power 5.5 kW
Separator
Power 3,0 kW
Transverse auger
Power 2,2 kW
Billet blowing system
Total power 7.5 kW
Brush lifting/lowering unit
Power 0,37 kW

FKIP-9900 dust extraction and air purification system

Overall dimensions (LxWxH)
30000 × 6000 × 5600 mm
Total weight of the machine
14000kg
Degree / class of purification
95%/ G4
The filter element
9 pieces
Power
11,0 kW
Efficiency
9900 m3/h

Shot-blasting devices with frequency converters

Quantity
4 pieces
The model
UMD-11
Efficiency
4×200 kg/min
Power
4×11 kW

Atmospheric air

Pressure
0.6~0.8 MPa
Expenditure
0.7~1.0 m3/min

Improved cast steel shot, number 1, hardness 365 ...545NV according to GOST 11964-81

The first loading of steel shot
2500~3000 kg
Grain size
Ø0,8 ~ 2.5 mm
Hardness
HRC35~53
Generated volume
20-45 kg/shift

Shot-blasting system

Noise level
Not more than 85 dB

The size of the workpiece being processed

Profile blank (width)
Less than 900 mm
Profile blank (height)
≤ 800 mm
Profile blank (length)
200*~12000mm
Sheet metal (length)
200*~12000mm
Sheet metal (width)
Less than 900 mm
Sheet metal (thickness)
4~70mm

Rotating brush

Diameter
Ø 550 mm
Power
1,5 kW

Drive roller conveyors

Power
2.2kW x 1 pc.
The speed of movement of the workpiece (stepless regulation)
0.5~1.7m/min
Roller shutter length
entrance/exit - 2 x 12000 mm distance between rollers 700 mm

Brush lifting/lowering unit

Power
0,37 kW

General view and main components of the installation Shot blasting pass‑through unit for cleaning sheet metal and shaped blanks (model DPU(PCh) 1.0×0.8‑4)

Общий вид: Shot blasting pass‑through unit for cleaning sheet metal and shaped blanks (model DPU(PCh) 1.0×0.8‑4)

Important: Achieving the required cleaning quality (class Sa2.5 according to GOST R ISO 8501-1-2014) without geometric distortion is possible only when using steel shot with a fraction size of no more than 1.0–1.5 mm and hardness HRC 40-45 (for rolled products up to 4.0 mm). The final selection of the modes (turbine rotation speed, transportation speed and fractional fraction composition) is carried out during the commissioning work on the Customer's samples, with the optimal parameters recorded in the installation passport. The presence of frequency converters in the standard configuration makes it possible to guarantee the preservation of the geometry of workpieces with a thickness of 2.0 mm without loss of productivity. This solution is included in the cost of the equipment and does not require additional investments.

General view and main components of the installation Shot blasting pass‑through unit for cleaning sheet metal and shaped blanks (model DPU(PCh) 1.0×0.8‑4)

  • Bucket elevator;
  • Service platform;
  • Drain hose;
  • Shot

    throwing device (thrower);

  • Racks;
  • Maintenance ladder;
  • Pneumatic door opening cylinders;
  • Rotary hook(HOOK);
  • Screw conveyor(Screw);
  • Telfer

    2t

Поставка

Комплектация оборудования

Подробный состав поставки — что входит в комплект и что можно дополнить под ваш технологический процесс

Screw conveyor

Screw conveyor

The screw conveyor is designed to transport abrasive from the hopper of the chamber to the elevator-separator system. The drive is implemented through a geared motor with a reserve of power. The working screw is made of manganese wear-resistant steel with progressively increasing pitch, which prevents material compaction and guarantees reliable start-up without overloads. The rotating units are equipped with double protection: labyrinth-cuff seals of the supports and dust-proof casings, ensuring tightness and safety in conditions of high abrasive dust content.

Shot-throwing devices (throwers).

Shot-throwing devices (throwers).

designed to work with steel abrasives with a fraction size from 0.5 mm to 3.5 mm and a hardness of HRC 45-51. During the operation of the blasting turbine, the shot falls from the feeder into the impeller, which rotates together with the impeller (rotor). The impeller accelerates the fraction trapped in it and, through the window of the distribution chamber, which remains stationary, ejects the fraction of the rotor blade. Under the action of centrifugal force, the shot moves along the blades and is fanned out of the turbine at a speed of up to 90 m/s.

Electromechanical screw separator

Electromechanical screw separator

The separator is designed to clean the contaminated abrasive mixture coming from the blasting chamber from dust, scale and mechanical impurities. The contaminated shot is fed into the separator body through the inlet. Under the influence of the vacuum created by the centrifugal fan, light fractions (dust, fine scale) are carried away by the air stream into the dust extraction system. Heavier particles (rust, large inclusions) settle in the dirt accumulator and are removed through the nozzle into the prepared container. The largest and heaviest fractions are directed into the cavity between the deflector and the front wall of the housing, from where they are also discharged through the outlet. The cleaned fraction enters the storage hopper and returns to the working cycle.

Pneumatic shot valves (feed valves)

Pneumatic shot valves (feed valves)

The shot valves are designed for the metered supply of abrasive from the storage hopper to the shot-blasting apparatus (throwers), as well as to completely block the shot flow when the equipment is stopped. The valve is controlled by a pneumatic cylinder: the stem moves the locking blade, opening or closing the hopper outlet. When the valve is opened, the shot flows by gravity through flexible sleeves into the loading windows of the throwers. When the shot is blocked, the shot supply stops instantly. The design of the valves ensures fast operation, tightness and reliability of multiple opening/closing cycles in intensive operation.

Документация

Сертификаты и документы

Сертификаты оборудования, паспорта, руководства и другие файлы для скачивания

Сервис

Услуги ЧЗПМ

Полный цикл сопровождения — от пусконаладки до поставки запчастей и сервисного обслуживания

01

Laser metal cutting is a high

precision and fast cutting of rolled products along complex contours. The technology ensures an ideal edge without scale and temperature deformation.

02

Metal bending is the giving of the necessary spatial shape to sheet metal on modern CNC machines. We guarantee the exact observance of the specified angles and radii.

03

Shot blasting is an effective removal of rust, old paint and scale. The process creates an ideal surface roughness for maximum adhesion before painting.

04

Mechanical processing is a complex of turning, milling and drilling operations. We manufacture the parts with high precision and strict observance of the tolerances according to your drawings.

05

Laser pipe cutting is a high

quality processing of round and profile pipes. It allows you to cut holes of any complexity and prepare the parts for precise docking.

06

Plasma cutting is the optimal solution for fast and economical cutting of large

thickness metal. It provides a smooth cut and is suitable for a wide range of alloys.

07

Painting is the application of reliable protective and decorative coatings. We protect finished products from corrosion and external influences, extending their service life.

08

Assembly/welding works

CHZPM LLC provides professional services for the performance of assembly and welding works of any complexity, ensuring high strength and tightness of welds.

09

Screw manufacturing is the production of reliable screw coils and conveyors for various industries according to standard sizes and individual designs.

WE PROVIDE CERTIFICATES OF COMPLETION OF TRAINING IN THE USE OF EQUIPMENT

At the end of the course, specialists receive an official certificate confirming their qualifications. We guarantee that your employees will master all the skills to work safely and efficiently with the CHZPM shot blasters.

Certificate

  • Device and operating principles

    A detailed study of the design of shot-blasting equipment and the basic mechanisms of its functioning.

  • Safety requirements

    Mastering strict rules and regulations to ensure completely safe operation of installations in production.

  • Maintenance regulations

    Study of schedules and mandatory procedures for routine maintenance of equipment to prevent breakdowns and wear

  • Diagnostics and troubleshooting

    Practical skills in quickly finding the causes of failures and self-repair of equipment at the workplace.

  • Optimization of operation parameters

    Fine-tune equipment modes for specific tasks to achieve maximum performance.

This certificate is not a document confirming professional or additional education. It acts as a corporate document of the ChZPM, confirming exclusively the skills of operation and maintenance of our production equipment.

Линейка

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